Automatic In-N-Out Take-up System

AutoLoader AL60 Reel Handling System

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The AutoLoader AL60 is designed for continuous inline reel packaging with extruder, ensuring efficient and automated cable reel handling.

With a single-operator setup, it significantly reduces manual labor fatigue, improves safety, and maximizes overall output.

The rewind line features a side-loading option and built-in infeed/outfeed buffer conveyors, making it an ideal solution for automatic cable reel packaging process. Whether handling empty reels or fully wound reels, this system ensures smooth operation, precise reel positioning, and reliable stretch wrapping, delivering high-quality cable laying.

Features

  • One-Button Jog Feed: Simple product feed with a single button during string-up.
  • Take-Up Traverse Control: Enables setting of all parameters for precise control.
  • Wheel Capstan: Designed to support and feed heavy-duty cables during rewind.
  • Integrated Cutter: Clean cutting performance for heavy-duty cable applications.
  • Accurate Length Measuring: Ensures precise measurement of product length.
  • Touch Screen HMI: Adds user-friendly interface for efficient control and operation.

Additional Options

  • Remote Control: Enables on-the-fly reversal point adjustment and laying quality control from a safe area, optimizing efficiency and convenience.
  • Customer Equipment Integration: Seamlessly incorporates customer-supplied equipment, such as taping units.
  • Printer Function: Allows setting of printer distance calibration and initiation of print.
  • Test Equipment: Offers combined testing functionalities.
  • Safety Guarding: Ensures operator’s safety and meets CE standards.

Specifications

  • Reel Diameter: 500 mm (20”) – 1524 mm (60”)
  • Reel Overall Width: 305 mm (12”) – 915 mm (36”)
  • Minimum Drum Diameter: 254 mm (10”)
  • Max Reel weight: 3,2 ton (7,000 lbs)

Elevate Your Operations: Exceptional
Equipment Benefits

Automated Reel Handling

The AL60 Take-Up system’s automatic reel loading/unloading and integrated infeed/outfeed buffer conveyors enable fully automated cable reel packaging.

Stable and Secure Operation

Once lifted, pintles lock securely, providing stability throughout the rewinding process and enhancing safety.

AGV Compatibility

Designed for efficient forklift or AGV-assisted reel handling, ensuring a seamless material flow.

Versatile Reel Size Adjustments

Seamless height & width adjustments accommodate various cable reel sizes, making it an adaptable solution for diverse reels packaging needs.

Hands-Free Loading Process

AGVs deliver empty reels to the infeed conveyor, which then automatically loads them into the winding position, reducing manual intervention.

Uninterrupted Productivity

Fully wound reels exit through the outfeed conveyor, minimizing manual labor and keeping the cable reel packaging process smooth and efficient.

Precision Positioning

Swinging pintles dynamically adjust based on reel size, ensuring optimal placement for high-quality laying.

Semi-Automatic Stretch Wrapping

Pre-set recipes simplify the process—operators only need to secure the stretch wrap tail, and the machine completes the wrapping.

Inline solutions

Inline solution image

Continuous inline reel packaging with an extruder ensures efficient and automated cable reel handling.

Enhance Your Cable Packaging Solutions

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