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For High-speed applications

MultiCoiler MC260

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The MC260 is a Dual Head Coiler designed primarily for high-speed packaging of single-core wires in standard lengths (100 m), while also supporting multicore cable applications and short-length coils.

It offers fully automated coiling in 3 packaging configurations, enabling flexible and more sustainable packaging options:

• MC260 Eco: coil-in-a-box solution
• MC260 Smart: integrated stretch wrap unit for securing the cable end and maintaining the coil shape when handling stiff products.
• MC260 Smart+: tuck-under solution with a self-retained cable end, preventing the loose cable end from springing open.

Features

  • Precision Control: Advanced motors and drives for exact movements
  • Versatile Product Sizing: Accommodates a wide range of cables and coils
  • Motor-Driven Adjustments: Easy height/width settings via recipe menu
  • Offering biodegradable stretch wrap options for reliable and environmentally responsible cable packaging
  • Rapid Product Size Adaptability: Streamlined for swift and efficient transitions between different product sizes
  • Precision Winding: Optimal tension control for perfect coils
  • Ergonomic and Safe: User-friendly design for operator safety

Specifications

 

  • Coils OD: 150 mm – 260 mm (6″ – 10″) (freely adjustable)
  • Coil OD:
  • Boxes: 150 – 260 mm; height: 30 – 120 mm
  • Tuck-under solution: 190 – 260 mm

*one selected fixed OD size in this range

  • Coils ID: 120 mm – 150 mm (4.7″ – 6″) (adjustable by exchanging lamellas)
  • Cable diameter: 0.5 – 6 mm² / ø 2 mm – ø 6 mm (0.08″ – 0.24″)
  • Coil Width: 30 mm – 120 mm (1.2″- 4.7″)
  • Maximum Coil Weight: 10 Kg (22 lbs.)

*Maximum cable diameter, speed and output depend on your application.

Additional Options

To further enhance your production capabilities, this machine can be equipped with a variety of additional options, tailoring them to your specific manufacturing needs:

  • Stretch wrap system for securing the cable end
  • Tuck-under system: a self-retained cable end – especially beneficial for box packaging
  • Driven Payoffs
  • Extrusion inline integration with additional features
  • Cable Test Equipment– Continuous quality monitoring with the Spark tester and Lump & Neck detector
  • Weighing system for boxed coils, ensuring correct and complete packaging.
  • Accumulators & Dancers
  • Additional Operator Panel
  • Automatic kick-out station for coils with detected cable defects or weight deviations in box packaging
  • Meter Marking with optional print quality supervision
  • EcoPacker EP260 – Coil-in-a-box solution
  • Shrink wrapper and sealing unit
  • Perforated shrink film enables easy center removal for controlled cable dispensing
  • Streamer unit applying pre-printed adhesive tape around shrink-wrapped coils
  • Integrated label applicator for pre-printed labels on shrink-wrapped or boxed coils
  • Coil stacking unit for up to five coils to improve palletizer efficiency
  • Fully automatic palletizer for coils or boxes
  • Optional cardboard interlayer unit
  • Semi- or fully automatic pallet stretch wrapper
  • ERP connectivity with barcode scanning for production order management.
  • Windak Smart Factory (Industry 4.0–ready) for production data monitoring and process optimization
  • Preventive maintenance enabled by early detection of wear and potential faults

Elevate Your Operations: Exceptional
Equipment Benefits

3 Packaging Configurations

Outperforms alternatives by offering three packaging configurations: • MC260 Eco: coil-in-a-box solution • MC260 Smart: integrated stretch wrap unit for securing the cable end and maintaining the coil shape when handling stiff products. • MC260 Smart+: tuck-under solution with a self-retained cable end, preventing the loose cable end from springing open.

Configurable Coil Dimensions

Adjustable coil OD, ID sizes and height allow easy adaptation to different local market and packaging requirements.

Fully Automatic Coiling Machine

Designed for high output in continuous operation, with permanent quality monitoring and efficient operation by a single operator

Versatile Coil Size Range

Accommodates coil outside diameters from 150 mm to 260 mm (6”–10”), supporting a wide range of packaging formats and box dimensions.

Advanced Tension Control

Equipped with a horizontal accumulator that ensures a continuous payoff speed during changeover between the coiling heads and, together with the servo-pneumatic tension control, provides consistent and stable cable tension, even for thin cable types.

Optimized Coiling Performance

Advanced cable handling and sophisticated tension control deliver uniform coil packages and reduced tangling.

Flexible Line Integration

Designed for left-to-right or right-to-left operation, supporting flexible line design and plant layout integration.

Safety-Focused Design

Fully enclosed coiling area provides maximum operator protection during operation, minimizing the risk of injury.

Enhance Your Cable Packaging Solutions

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Windak length counters are equipped with adjustable horizontal and vertical guide rollers, ensuring precise measurements.

Payoffs and Take-ups – UW – OW10/12/16/22/26/30

Tire Driven Shaft-less Portal Type Design: Ideal for high-speed coiling, spooling operations, rewind lines, or dual take-up systems.

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Palletizer GMC-RBR

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